275 Gallon Food Grade IBC (Intermediate Bulk Container) Totes
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 Food Grade IBC Tote
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A food-grade IBC tote offers several benefits over traditional storage and transport methods. These totes are specifically designed for the safe storage and transport of food, ensuring that the product remains safe for consumption. Safe for drinking water storage and for watering edible fruits and vegetables.
Food-grade IBCs are also cost-effective and eco-friendly. They can be reused multiple times, reducing the need for single-use containers. Additionally, many food-grade containers are made from recyclable materials, further reducing their environmental impact.
Food Grade IBC Totes vs Non-Food Grade IBC Totes
IBC tote grades differ primarily based on their manufacturing materials and intended use, specifically for food or non-food applications. Common materials include polyethylene (plastic), stainless steel, and carbon steel, each offering unique advantages. Food-grade IBCs are designed for storing and transporting substances intended for human consumption, ensuring safety and hygiene standards are met.
- Food Grade Totes are specifically manufactured to meet regulations and standards for storing and transporting food and beverages. These IBCs are made from FDA-approved materials and feature closure systems to prevent contamination. Safe for storing drinking water or fluids and safe for watering plants.
- Non-Food Grade Totes are not subject to the same stringent requirements and are typically used for industrial chemicals, petroleum-based products, and other non-food applications. Not safe for drinking fluids and not really safe for watering plants.
Materials Used
Plastic (Poly) IBCs - Typically made from high-density polyethylene (HDPE), these are lightweight, corrosion-resistant, and suitable for a wide range of non-aggressive liquids and some food products.
Metal IBCs (Stainless Steel or Carbon Steel) - Stainless steel IBCs are highly durable, corrosion-resistant, and suitable for high-purity cargo and substances corrosive to plastic. Carbon steel IBCs are robust and can handle a wider range of chemicals and materials, including some hazardous ones, but may require a protective coating.
Composite IBCs - Combine different materials, like a plastic bottle within a steel cage, to offer a balance of strength, weight, and cost-effectiveness. This type IBC is the most common used for water storage.
Other Differences
Capacity - IBCs come in various sizes, with the most common being 275 and 330 gallons.
Fittings and Valves - IBCs can be equipped with different threads, connectors, fittings, and valves depending on the intended use and the type of liquid being handled and manufacturer. Attachments used on the tote will depend on the main valve type and thread.
UN/DOT Certification - Food-grade IBCs often have UN/DOT certifications for safe transportation.
Cost - Food-grade IBCs generally cost more due to the higher standards for materials and manufacturing.
In essence, selecting the right IBC grade depends on the specific application, the type of material being stored, and whether it is for food or non-food use.
Importance Of Ensuring An IBC Tote Is Food-Grade
An IBC tote is a popular storage solution for a wide range of products, including liquids, powders, and granules. However, not all IBC totes are created equal, and it is important to ensure that the tote you are using for food products is food-grade. They can come in a wide variety of sizes with some of the more common being a 250-gallon or 330-gallon plastic bottle within a metal cage measuring about 46"H x 40"W x 48"L.
How to Tell if IBC Tote is Food Grade
A food-grade IBC tote is a container that has been manufactured specifically for the storage and transport of food products. These totes are made from materials that are safe for human consumption and meet specific standards set by regulatory bodies. The Food and Drug Administration (FDA) in the United States and the European Food Safety Authority (EFSA) in Europe are two examples of regulatory bodies that set standards for food-grade IBC totes.
Materials of the IBC Tote - The materials used in the manufacture of an IBC tote can tell you whether the tote is food-grade or not. The most common materials used in the manufacture of IBC totes are plastic, steel, and composite materials. However, not all plastics, steel, and composite materials are food-grade.
Food-grade plastics are made from materials that are safe for food contact. These materials do not release harmful chemicals or toxins into the food product, even when exposed to high temperatures. Some common food-grade plastics include high-density polyethylene (HDPE), low-density polyethylene (LDPE), and polypropylene (PP).
Food-grade steel IBC totes are typically made from stainless steel. Stainless steel tanks are a durable material that is easy to clean and sanitize, making them ideal for use in the food industry.
Composite IBC totes are made from a combination of materials, including plastics, steel, and other materials. Not all composite IBC totes are food grade, so it is important to check the materials used in manufacturing.
IBC Tote Labels and Certifications - One way to determine if an IBC tote is food grade is to check the label. Food-grade totes will have a label that clearly states that they are intended for use with food products. The label should also include the manufacturer's name, address, and contact information.
Another way to verify that an IBC tote is food grade is to look for industry certifications. There are several industry certifications that indicate a tote is food grade. The most common certification is the NSF International certification, which verifies that the tote meets specific standards for food contact.
Plastic Types Used
HDPE - High-density polyethylene (HDPE) is a durable plastic that is resistant to impact and chemicals. It is commonly used for food packaging and storage containers. HDPE is food grade and safe for use with food products.
LDPE - Low-density polyethylene (LDPE) is a lightweight plastic that is used for food packaging and storage bags. It is food grade and safe for use with food products.
PP - Polypropylene (PP) is a versatile plastic that is used for food packaging and storage containers. It is food grade and safe for use with food products.
PET - Polyethylene terephthalate (PET) is a clear, lightweight plastic that is commonly used for food and beverage packaging. It is food grade and safe for use with food products.
PVC - Polyvinyl chloride (PVC) is a strong, durable plastic that is used for a wide range of products, including food packaging and storage containers. However, PVC is not food grade and should not be used with food products.
Note: While PVC is not food grade and should not be used with food products, it is sometimes used for non-food applications in IBC totes. If an IBC tote is made from PVC, it should not be used for food storage or transport.
Previous Contents Of The IBC Tote
It is important to know what was previously stored in the IBC tote before using it for food products. If the previous contents of the tote were non-food items or toxic chemicals, there is a risk of contamination.
To determine the previous contents of an IBC tote, check the label or markings on the tote. If the tote is not labeled with the previous contents, it should not be used for food storage. If the tote is not labeled, it is best to assume that it was not used for food storage.
Cleaning and Sanitizing Procedures - Even if the IBC tote was previously used for food storage, it is important to clean and sanitize the tote before using it for new food products. Proper cleaning and sanitizing procedures will remove any residual materials that could contaminate the new product.
Cleaning and sanitizing procedures vary depending on the type of IBC tote and the previous contents. Some common cleaning and sanitizing procedures include rinsing with hot water, using a detergent solution, and disinfecting with a food-grade sanitizer. Some good cleaning agents are dish soap with grease detergent, baking soda, bleach, and vinegar.
Smell and Taste of the IBC Tote - The smell and taste of an IBC tote can also indicate whether it is food grade or not. If the tote has a strong odor or taste, it may suggest that it was previously used to store non-food items. This could also be a sign that the tote was not properly cleaned and sanitized before being used for food storage.
To determine the smell and taste of an IBC tote, fill it with hot water and allow it to sit for a few hours. After draining the water, smell and taste the water to see if there is any residual odor or taste.
Storage And Handling Of The IBC Tote
Proper storage and handling of a food-grade IBC tote are essential to maintaining its integrity and preventing contamination. Store the tote in a clean, dry location away from any potential sources of contamination.
When handling the tote, use appropriate personal protective equipment, such as gloves and goggles, to prevent any accidental spills or exposure to the contents. Avoid dragging the tote or subjecting it to any rough handling that could damage the tote or cause a spill.
Reusing an IBC Tote - Reusing an IBC tote can be a cost-effective and environmentally friendly option. However, it is important to follow proper procedures to ensure that the tote is safe for reuse.
Before reusing an IBC tote, inspect it for any damage or signs of wear and tear. Make sure the tote is clean and free from any residual materials. If necessary, clean and sanitize the tote before reuse. Especially if these plastic containers were previously used for hazardous materials, you will likely not be able to reuse them for storing food-grade materials.
How To Clean An IBC Tote
1. Empty the Tote: Ensure all remaining contents are drained from the IBC tote.
2. Rinse with Clean Water: Begin with a thorough rinsing of the tote to remove loose debris and any pre-existing residue, according to ITP Packaging. Use a hose or pressure washer to rinse the interior of the tote, paying attention to corners and crevices where residue might accumulate.
3. Apply Cleaning Solution: Select the appropriate cleaning agent based on the tote's previous contents. For general cleaning, a mild detergent or a cleaning agent designed for potable water containers is suitable. For tougher residues like oil, a caustic degreaser may be necessary. Apply the solution according to the manufacturer's instructions. Use the chosen cleaning solution according to its instructions. For caustic solutions, ensure proper ventilation and consider using personal protective equipment (PPE).
AcraStrip 600 B & G is a non-toxic, biodegradable, pH-neutral, and HAPS-free cleaner option designed for IBC tote and tank cleaning. It is a good alternative to harsh solvents like acetone or MEK.
Use Diluted Bleach if the previous contents were food-related or if the tote is suitable for bleach cleaning, a diluted bleach solution can be used. Ensure the bleach solution is made to manufacturer's directions and thoroughly rinsed out.
For algae, consider using specialized environmental friendly algae-cleaning solutions and diluted bleach. Algae growth can usually be avoided if the tote is positioned or placed away from the sun and or covered by a UV protective cover. An UV protective cover will also prolong the life of the tote steel frame and plastic bottle as steel and plastic gradually deteriates over time when exposed to the sun every day.
4. Scrub the Interior: Use a long-handled brush, broom, or mop to scrub the interior surfaces, ensuring all areas are cleaned, including corners and crevices.
5. Rinse Thoroughly: Rinse the tote again with clean water to remove all traces of the cleaning solution.
6. Dry the Tote: Ensure the tote is well-ventilated after cleaning to allow any remaining cleaning agents or vapors to dissipate. Allow the tote to air dry completely before reusing it. Consider tilting the tote to drain any remaining water.
For a safe and effective caustic degreasing of an IBC tote, consider using a specialized cleaning solution like AcraStrip 600 B & G, or a diluted bleach solution (if appropriate for the previous contents and the tote material). Always prioritize biodegradable and non-toxic options to minimize environmental impact and worker hazards. Proper rinsing and ventilation are crucial after any cleaning process.
For automated cleaning, consider systems like the TrueClean ToteCleaner, which utilizes a recirculation wash for oily residues and is designed for hygienic cleaning.
Always prioritize safety when working with chemicals. Wear appropriate PPE, ensure proper ventilation, and follow all manufacturer's instructions for the cleaning agents used.
Should I Drain My IBC Tote Over The Winter Months?
Yes, you should drain your rainwater collecting IBC tote for the winter to prevent damage from freezing, especially in climates with sustained freezing temperatures. Freezing water expands, which can crack the plastic of the tote and damage the valve. To prevent freezing, you can either fully drain the tote and connecting pipes or provide insulation and a heating source to keep the contents above freezing.
After draining your tote, you can simply disconnect the water source (best choice), or attach a drain hose for continuous draining, or store the tote in a more weather protected area. Cover the tote with a tarp or blanket for added protection.
In Conclusion
Ensuring that an IBC tote is food grade and sanitized property is essential to maintaining the safety and integrity required to store food and water. Checking the materials used in the manufacture of the tote, verifying the label and certifications, inspecting the tote for previous contents, following proper cleaning and sanitizing procedures, and storing and handling the tote correctly are all important steps in ensuring that the tote is food grade and safe. By using food-grade intermediate bulk containers, you can be confident that your food products and liquids are safe for consumption and that you are doing your part to reduce waste and protect the environment.
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